How To Install A Winch On A Polaris Rzr 800

Because there are multiple different types / styles of electrical winches and UTV winch mounts bachelor for riders to choose from, there's no unmarried fashion to install a winch on the Polaris RZR. The nigh mutual mode to mount a winch onto the Polaris RZR is with a winch mounting plate / winch bracket by companies like KFI, EMP, or SATV that commodities straight onto the frame of the vehicle. That beingness said, notwithstanding, you can also find hitch-mounted winches for the Polaris RZR, bumper-mounted winches for the Polaris RZR, and winches that mount to the bed or headache rack in the rear of the vehicle. Plus, in add-on to the winch itself, you must also hook up the winch wiring to your battery, bus bar, or accessory block before any winching can be done. And if you lot went with in-dash winch rocker switches, those as well must be mounted in place before they can exist used. Simply regardless of your setup, hither is how to install a winch on the Polaris RZR!

How To Install A Polaris RZR Winch-Mounting Plate

Before you dive in, make certain you take the proper tools at the ready to streamline the winch-installation procedure. You should be able to get by with basic hand tools, but information technology wouldn't hurt to likewise accept wire strippers on mitt also every bit Zip-Ties, rags, and safe glasses.

To commencement, make certain your motorcar is off and the negative battery cable is disconnected -- in the RZR XP 1000, the battery is located underneath the driver'due south seat. Side by side, remove the hood, take the winch encompass off, and disassemble the wire harnesses that connect to the headlights and turn signals. Once you've removed all the screws, y'all tin and then pull the front bumper forrard and off.

With everything out of the manner, you lot'll be able to slide the winch mounting plate backside the radiator and onto the frame via the driver's side, all the while remaining mindful of the wires and hoses nearby that are susceptible to impairment. Once the winch plate is in place and the hoses / wires are appropriately positioned, you lot'll use the included bolts (starting with the M-x carriage bolts in the back then moving to the front bolts with Nylock nuts) to secure the mounting plate to the frame. Best practices dictate that you lot loosely identify all four bolts, and then torque them down to 37 foot-pounds in a diagonal blueprint.

After the bottom plate is fixed to the frame, you can then insert the included Thousand-12 bolts and M-8 bolts through the peak and lesser department of the fairlead bracket respectively; tightening the top M-12 bolts to 57 foot-pounds and lower M-8 bolts to 18 pes-pounds.

How To Install A Polaris RZR Winch

Like with the winch mounting plate, the winch should too be installed from the driver's side, and y'all must exercise caution when inserting it to avoid harm to the soft components in the vicinity. In that location are iv mounting bolts that are used to attach the winch to the mounting plate, which should all be tightened to 12 foot-pounds. Once this is completed, y'all can employ the included bolts, basics, and washers to fix the fairlead onto the front end fairlead subclass.

Setting your winch clutch to the complimentary-spool mode will allow y'all to thread the winch line through the fairlead, after which yous'll be able to install a rubber stopper, a hook, or a shackle on the terminal point of your winch line.

How To Properly Wire In A Polaris RZR Winch

To make the winch operational, you're going to accept to wire information technology in. And to do this, you'll first demand to mount the winch contactor in a clean, safe, and dry out location such as on the front of the firewall. Most winches for the Polaris RZR come with color-coded wires and terminals, and so matching the right wires with the right terminals on the winch, the contactor, and the busbar is pretty straightforward. Using some pliers to curve the wire terminals that attach to the busbar will non but help things fit improve, but doing and so will also assistance you avert stripping the busbar nut / bolts too. And don't forget about the ground cable, which is essential for safe and reliable winching!

After ensuring that all your wire connections are snug, you tin go back through and zip-tie everything downward, making sure that the wires aren't rubbing against any moving parts or sharp edges. Some winches can be operated with wireless remotes, while others come with wired rocker switches. There are numerous options for mounting your winch switch. You lot can opt for an aftermarket switch panel, or apply one of the pre-cut slots in the nuance / center console.

Final Thoughts On The Winch-Installation Process

Although there might exist some additional / different steps involved in bumper-mounted Polaris RZR winches, hitch-mounted Polaris RZR winches, and bed-mounted Polaris RZR winches, the fundamentals remain the same. You might not have a busbar, so installing 1 beforehand will help speed things up. And depending on whether y'all're installing a front winch or a rear winch, you might likewise demand some longer winch wiring. If you're still a bit confused and the pedagogy manual is fuzzy / unclear, don't worry. Just attain out and the friendly folks at Everything Polaris RZR will walk you through everything y'all need to know almost how to install a Polaris RZR winch!